Design and manufacturing of 2K molds without being 2K
Optimization of production resources by using 2K injection machines to produce two different parts with a single mold, reducing operating costs.
The challenge
The main challenge was to maximize the use of a 2K technology injection machine to optimize production costs. The goal was a technical solution that allowed the simultaneous manufacturing of two different components using a single mold, avoiding the need to invest in two separate tools.
The solution
A specialized mold was designed and manufactured to leverage the 2K machines' capability to inject two different parts in the same cycle. This engineering strategy makes the most of existing production resources, ensuring the quality of both components under a unified and efficient process.
Results
- Significant optimization of the production cost per part.
- Maximum utilization of available 2K injection machinery.
- Simultaneous production of two distinct components in a single mold.